Stage #1 Transmission Rebuild

Stage #1 Transmission Rebuild:                $1900.00

The Stage #1 rebuild is a basic street/strip rebuild for the following applications:
*1991-1999 DSM turbo FWD 5-speed transmission (1990 model year requires additional parts) – F5M33 Transmission Platform

The Stage #1 rebuild includes an upgraded NEW double synchro 2nd gear and necessary parts to repair 1st/2nd gear shifting issues along with all new synchros on drive gears. The front differential is also disassembled and rebuilt. The replacement parts are OEM Mitsubishi parts unless stated otherwise:

*New 1st, Double 2nd, 3rd, 4th, and 5th All-Brass Synchros
*New 1st/2nd Gear Shift Fork
*New 3rd/4th Gear Shift Fork
*New Heavy Duty Double Synchro 2nd Gear (limited stock remaining – DISCONTINUED)
*New 2nd Gear Needle Bearing
*New Intermediate Shaft Inner and Outer Tapered Roller Bearings
*New Input Shaft Inner and Outer Tapered Roller Bearings
*New Front Differential Spider Gear Shims and Upper/Lower Oiling Shims
*New Front Differential Cross Shaft Retention Pin
*New Input Shaft, and Intermediate Shaft Snap Rings
*New Heavy Duty Roll Pins
*New Intermediate Shaft Oil Guide
*New 1st/2nd Gear Hub and Slider
*New 1st/2nd Gear Keys and Springs
*New 3rd/4th Gear Keys and Springs
*New Axle seals, and Input Shaft Seal
*New End Shaft Nuts
*New Nylon Shifter Pad
*New Clutch Fork Pivot Ball
*New Clutch Fork Boot
*New Reverse Wave Spring
*New Main Case Hardware
*Upgraded Neodymium Trash Magnet
*Shims for Setting Preload

*Transmission is fully degreased, chemically cleaned, bead blasted, reassembled and painted with Aluma-Blast for a new transmission look.

*Stage #1 Upgrades and Extra Parts Costs:
*NEW OEM Clutch Fork (Add $80.00)
*NEW Throwout Bearing (Add $42.00)
*NEW OEM Front Differential Inner and Outer Tapered Roller Bearings (Add $105.00)

Stage #2 Transmission Rebuild

Stage #2 Transmission Rebuild:                            $2400.00

The Stage #2 transmission rebuild is a more comprehensive rebuild to replace synchronizer assemblies for 1st, 2nd, 3rd, and 4th gear grinding issues along with several popular performance and reliability options. (1990 model year requires additional parts)

The replacement parts are OEM Mitsubishi parts unless stated otherwise:

*New 1st, Double 2nd, 3rd, 4th, 5th and Reverse Gear All-Brass Synchros
*New Heavy Duty Double Synchro 2nd Gear (Limited stock available, discontinued)
*New 3rd/4th Gear Shift Rail (Discontinued)
*New 1st/2nd Gear Shift Fork
*New 3rd/4th Gear Shift Fork
*New 1st Gear Needle Bearing
*New 2nd Gear Needle Bearing
*New 3rd Gear Needle Bearing
*New 4th Gear Needle Bearing
*New 5th Gear Needle Bearing
*New Intermediate Shaft Inner and Outer Roller Bearings
*New Input Shaft Inner and Outer Roller Bearings
*New Front Differential Spider Gear Shims and Upper/Lower Oiling Shims
*New Reverse Cone and Fasteners
*New Reverse Wave Spring
*New Intermediate Shaft Oil Guide
*New Input Shaft, and Intermediate Shaft Snap Rings
*New Heavy Duty Roll Pins
*New 1st/2nd Gear Hub and Slider
*New 3rd/4th Gear Hub and Slider (Limited stock remaining of 93-99, All others are discontinued)
*New 1st/2nd Gear Keys and Springs
*New 3rd/4th Gear Keys and Springs
*New 5th/Reverse Gear Keys and Springs
*New Axle seals, and Input Shaft Seal
*New End Shaft Nuts
*New Bell Housing Dowels
*New Transmission Case Breathers (2x short, 1x long, 1x breather bulb)
*New Nylon Shifter Pad
*New Clutch Fork Pivot Ball
*New Clutch Fork Boot
*New Main Case Hardware
*Upgraded Neodymium Trash Magnet
*Shims for Setting Preload

*Transmission is fully degreased, chemically cleaned, bead blasted, chemically cleaned a second time, ceramic coated and reassembled.

*Stage #2 Upgrades and Extra Parts Costs:
**NEW OEM Clutch Fork (Add $80.00)
**NEW Throwout Bearing (Add $42.00)
**Add a Quaife ATB Helical Front LSD to provide the most traction possible (Add $1200.00)
**Custom Gear Detailing, Deburring and Shot-peening of Input Shaft, Intermediate Shaft, Center Differential Case, 1st Gear, 2nd Gear, 3rd Gear, and 4th Gear (Add $300.00)
**Custom Gear Detailing, Deburring and REM Isotropic Superfinishing AND Shot-peening of Input Shaft, Intermediate Shaft, Center Differential Case, 1st Gear, 2nd Gear, 3rd Gear, and 4th Gear (Add $550.00)

Stage #3 Transmission Rebuild

Stage #3 Transmission Rebuild:                           No Longer Available

The Stage #3 transmission rebuild is the most popular performance buildup and is capable of handling 400-450HP. A NEW Intermediate Shaft is included in this buildup. This is the highest buildup for the FWD transmission without upgrading to an AWD transmission upgrade package modified for use in a FWD application. (1990 model year requires additional parts – Required output shaft, input shaft, front differential ring gear, 2nd, 3rd, 4th gears)

**The Shot-peening and REM Treatment options are STRONGLY RECOMMENDED for power levels above 400HP to increase longevity and torque capacity. As well, an aftermarket front differential is a must for high horsepower FWD applications**

*New 1st, HD 2nd, 3rd, 4th, 5th and Reverse Gear All-Brass Synchros
*New Intermediate Shaft (Discontinued)
*New Heavy Duty Double Synchro 2nd Gear (Limited stock available, discontinued)
*New Heavy Duty 3rd Gear (Discontinued)
*New Heavy Duty 4th Gear (Discontinued)
*New 1st/2nd Gear Shift Rail (Discontinued)
*New 3rd/4th Gear Shift Rail (Discontinued)
*New Reverse Cone
*New Reverse Wave Spring
*New 1st/2nd Gear Shift Fork
*New 3rd/4th Gear Shift Fork
*New 5th/Reverse Gear Shift Fork (Discontinued)
*New 1st Gear Needle Bearing
*New 2nd Gear Needle Bearing
*New 3rd Gear Needle Bearing
*New 4th Gear Needle Bearing
*New Intermediate Shaft Inner and Outer Tapered Roller Bearings
*New Input Shaft Inner and Outer Tapered Roller Bearings
*New Front Differential Sun Gears (OEM Diff Gearset) (Discontinued)
*New Front Differential Spider Gear Shims and Upper/Lower Oiling Shims
*New Front Differential Tapered Roller Bearings
*New Transmission Filter Upgrade (Discontinued)
*New Intermediate Shaft Oil Guide (Discontinued)
*New Input Shaft, and Intermediate Shaft Snap Rings
*New Heavy Duty Roll Pins
*New 1st/2nd Gear Hub and Slider
*New 3rd/4th Gear Hub and Slider (Discontinued)
*New 1st/2nd Gear Keys and Springs
*New 3rd/4th Gear Keys and Springs
*New 5th/Reverse Gear Keys and Springs
*New Axle seals, and Input Shaft Seal
*New End Shaft Nuts
*New Nylon Shifter Pad
*New Clutch Fork Pivot Ball
*New Clutch Fork Boot
*New Main Case Hardware
*Upgraded Neodymium Trash Magnet
*Shims for Setting Preload

*Transmission is fully degreased, chemically cleaned, bead blasted, chemically cleaned a second time, ceramic coated and reassembled.

**Please note that additional time will be required for shipping and processing of parts for cryo-treatment, REM isotropic super-finishing and shot-peening services, as well as receiving JDM Parts (30+ Business Days on Special Orders!).

**Please note that there is no warranty available on a Stage #1 – #3 FWD transmission, unless you upgrade to a NEW intermediate shaft, AND an aftermarket Quaife Front LSD. TMZ Performance, LLC. will not be held responsible for any damage resulting from not upgrading to an upgraded LSD.